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Showing posts from May, 2019

How to assemble Printed Circuit Board

Printed circuit board assembly , also known as “stuffing” or “populating the bare printed circuit board is quite an intricate process involving many different phases.  Advanced Circuits’ in house printed circuit board assembly service makes ordering your turnkey printed circuit boards a hassle-free experience because you can rely on the industry's largest support team to help you navigate every step of the process. In this post, we define some of the basic elements involved in the printed circuit board assembly process .  For a detailed list of PCB assembly requirements, frequently asked questions, and a helpful Assembly Checklist, please visit our Printed Circuit Board Assembly services page. Solder Paste – Solder paste is a combination of flux, a chemical created to assist in the bonding and melting of the metal, and small fragments of metal (solder) in order to apply the electronic components to the printed circuit board. The paste is placed on the board in specific pl...

Understanding Our Quick Turn PCB Assembly Services

By 2022, the global printed board circuit board market is expected to reach $72.6 billion. That means that if you work in an industry that relies on PCBs to operate, there's bound to be a lot at stake and very little time to waste. That's often where quick turn PCBs come in. By working with a PCB manufacturer that offers quick turnaround times for prototype PCBs , your business can avoid costly delays and ensure that the PCB design is correct before placing an order. Wondering whether you should go the quick turn PCB route with us? Here’s what you should know about our process. Our rules are less restrictive than those of other manufacturers With quick turn PCBs, you may find some manufacturers place constraints on the potential for your PCB layout. But with our services, the sky's the limit. Your prototype PCBs can have two, four, six, or eight layers and can feature internal cutouts and a complex board shape at no extra charge. We also offer green solder mask (on e...

Explaining Laser Direct Imaging for Prototype Printed Circuit Boards

When creating a prototype circuit board , the PCB layout is one of the most important aspects. The layout is exceptionally important considering if the smallest of things goes wrong, the entire board will be compromised and it will not function properly. One of the most important steps in the prototype PCB assembly process is the imaging process, which helps to create the circuit pattern. Laser direct imaging (LDI) can help the engineer create an imaging pattern in a streamlined process onto laminates. A PCB's laminates are manufactured by curing under pressure and temperature layers of cloth or paper with thermoset resin to form an integral final piece of uniform thickness. Here we explain more about LDI when it comes to laminates on flexible circuits. How does LDI work? Laser direct imaging requires a photo-sensitive surface that is positioned under a computer-controlled laser. Then the computer generates the image on the board, via the laser's light. The process typic...

Problems that may be encountered in the production process of PCB prototype

Printed circuit boards are essential for the electrical connection and mechanical support of electronic components, which is why it’s so important for any mistakes in the PCB to be found in the prototype circuit board . During manufacturing and the development of the prototype circuit board, malfunctions can be built into the board by mistake. Fortunately, because of the nature of PCBs, these malfunctions are easily repairable. However, to help prevent these types of malfunctions from occurring in PCB manufacturing , consider the following common malfunctions found in prototype PCB assembly. 1.Damage in the traces Common causes of damage to the traces in a PCB include lightning strikes, metallic dust contamination, and power surges. Circuit board traces are made of copper and silver and can cause other problems with the circuit board if damaged. Damage to the circuit board's traces are fortunately repairable and any damage is typically easily visible. 2. Physical damage ...